ABOUT HDPE PIPES & FITTINGS
SUPREME GOLD HDPE Pipe pressure pipe is made from high density polyethylene which is a crystalline resin or polymer known for its flexibility, toughness and chemical resistance. These features make HDPE pressure pipe well suited for those applications or industries requiring a pipe that is strong, durable, corrosion resistant and yet flexible enough to be assembled and installed in the most inaccessible and harsh environments.
A SUPREME GOLD Sprinkler System is unique irrigation system. It can also be called as an artificial rainfall. Water is pumped through a network of pipes to cover the required field area. Then with the spray heads and nozzles, water is sprayed into the air so that it breaks up into small water drops which fall on to the ground and irrigates the entire soil surface.
SUPREME GOLD Sprinkler System is designed to ensure maximum water saving along with affordability and easy of installation. All the products are made out of high strength & chemical resistant engineering plastics to achieve functional satisfaction and to maintain cost economics. All products not only conform to the best quality in our established labs but also are tested in the fields to ensure uniform water distribution for healthier crop keeping conservation of water in mind.
ADVANTAGES
The PVC Protector Casing have several advatages over conventional steel well casings.
- Non toxic
- Corrosion resistant
- Light weight
- Long Lasting
- Easy installation
- Higher well yields
PRECAUTIONS
- Use non return valves for water raising system
- Use couplers if the length is too long. It also assists for maintenance.
- Use proper adapter while fixing with the existing GI / CI or AC pipe system.
- Provide support at joints & at regular distance. Avoid inclined bends.
- Prefer underground or ducted system to increase life.
STANDARD SPECIFICATIONS
Standards & Specifications:
- IS 14151 (Part – 2)
- Specification for Sprinkler Pipes.
Material:
- HDPE Material of grade PE 63 and as per IS : 7328
Sizes:
- 63mm Class – 2 (3.2kg/cm2)
- 75mm Class – 1 (2.5kg/cm2), 75mm Class – 2 (3.2kg/cm2)
- 90mm Class – 1 (2.5kg/cm2), 90mm Class – 2 (3.2kg/cm2)
- 90mm Class – 1 (2.5kg/cm2), 90mm Class – 2 (3.2kg/cm2)
Length:
- 6 Mtrs. excluding coupler
Type :
- Regular Fusion Welded
- C Type Fusion Welded
- Regular Butt Welded
- C Type Butt Welded
Colour:
- Colour of Pipe Black
Accessories :
- Sprinkler Metal Nozzle
- Coupled Tee
- Coupled Bend
- Foot Batten
- Shaddle
- PCN
- End Cap
- Riser Pipe
- Adaptor
- Rubber Ring
- Latch Clamp
- C Type Clamp
Advantages:
- Strong, Durable & Cost Effective
- UV Stabilized – Protection for Sun Rays
- Easy handling & Quick Installation by using coupler joint for both pipes.
- Smooth inner walls minimizes frictional losses.
- Excellent corrosion and chemical resistant.
- Chemically inert and suitable to use liquid fertilizers and pesticides.
- Early maturity results in higher and faster returns on investment.
Areas of Applications :
Field Crops :
- Wheat
- Gram
- Pulses
- Vegetables
- Cotton
- Soya Bean
- Tea
- Coffee and other fodder crops.
Field Crops :
- Residential
- Industrial
- Hotel
- Resorts
- Public
- Government Enterprises
- Golf links
- Race Courses
APPLICATION
Effluent and Waste Water Disposal :
Effluents of varied chemical compositions can be effectively disposed of using SUPREME GOLD HDPE Pipes, with the aid of the latest know-how on piping engineering, pipelines for waste collection and disposal in chemical industry. Longevity of SUPREME GOLD pipes under such application would rate the best amongst the conventional pipe even under critical service conditions.
Domestic Gas Distributions :
Earlier engineers always carried a psychological fear in using HDPE Pipes rather plastic pipe for conveyance of inflammable gases. However experiments and extensive trials proved these fears totally wrong and have established excellence of performance of HDPE Pipes for conveyance of all type of combustible gases. Experiments have also proved that the permeable losses are insignificant in regard to safety and environmental impact.
Submarine Pipelines :
One of the most important applications where all salient features of SUPREME GOLD pipes prominently figure out is for underwater pipelines. SUPREME GOLD Pipes have been successfully laid for under water river crossing, creek crossing, marine out-falls and for brine intake lines in the open sea. Hazardous chemical effluents and radio active wastes are being harmlessly disposed into deep sea through SUPREME GOLD pipes with substantial cost savings. Schemes which would have been dropped due to economical un-viability have been made feasible with SUPREME GOLD pipes.
BENEFITS OF HDPE PIPES
- No joints means no leaks.
- HDPE pipe actually gains strength in lower temperatures and will expand at higher temperatures to avoid breaking.
- HDPE pipe is designed to bend to a radius of 25 times its diameter. This means fewer 90 degree bends overall, less chance for water hammer, a reduction in leaks and easier installation ideal for new construction.
- HEPE pipes strength and flexibility allows the pipe to absorb vibrations and stress caused by soil movements.
- With its ability to be compressed or deformed without permanent damage, pipe has even withstood the destructive forces of earthquakes.
- Performs well in rocky conditions.
- HDPE pipe can be buried at a shallow depth.
- Here are no joints to pull apart. A distinct advantage, where ledge rock prohibits excavation and very little cover is available.
- Weathrability
- HDPE pipe can withstand long exposure to inclement weather conditions. Excessive sunlight and ultraviolet rays making it an excellent pipe for bridge crossing.
- Withstands full vacuum, HDPE pipe will not collapse, even under a full vacuum, when the correct size is used for a required application. This allows for perfect utilization as intake piping at pumps stations.
CONSTRUCTION
HDPE High Density Poly Ethylene is the most popular variety of polymers.
SUPREME GOLD Sprinkler pipe is made of HDPE plastic material.
It is the recommended material for the manufacture of high pressure pipes and is renowned world wide for its reliability.
The characteristics that makes it outstanding are its toughness, its resistance to chemical attack and its immunity to weather conditions.
This makes it an excellent material to convey water.
PROPERTIES
Properties Value
M.F.I. (190 ° C, 5 kg load) 0.41 to 1.1 gm/10 min
Specified base density 940.4 to 946.4 kg/m3
Material Grade PE-63, PE-80, PE-100
Carbon Black (2.5+/-0.5%)
Antioxidant 0.5% by mass
Tensile Strength (Min) 27+/-2C) 19Mpa (Testing speed = 100 mm/min+/10%)
Elongation >350%
Reversion <=3%
Hydraulic Characteristics No sign of localized swelling, leakage or weeping (at 80°C for 165 & 48 hrs.)